The formation and epitaxy of Gd-silicide compounds were investigated i
n the solid phase reaction of Gd thin film on (111) and(100) oriented
Si substrate by X-ray diffraction, Rutherford backscattering and trans
mission electron microscopy. It was recognised that the effect of subs
trate orientation on the phase formation became dominant for Gd films
thinner than 30 nm. To determine the role of the substrate orientation
on the phase formation, 20 nm Gd films were annealed in-situ under th
e same conditions for (111) and (100) pairs. At low temperature (320 d
egrees C for 5 min) the first phase (hexagonal GdSi2-x) was formed epi
taxially on Si(111), while on Si(100) an amorphous alloy formed. At hi
gher temperatures - 350, 430, 500, 550 and 650 degrees C, and 5 min an
nealing - epitaxial hexagonal GdSi2-x was found on Si(111), that could
not transform into the second phase (orthorhombic GdSi2), in contrast
to the case, where films were thicker than 30 nm. Meanwhile on Si(100
) epitaxial orthorhombic GdSi2 was found under the same annealing cond
itions. It was demonstrated, that under a certain thickness (30 nm) th
e formed phase was determined by the substrate orientation instead of
the usual diffusion and reaction processes. Our results show the possi
bility of amorphous phase formation in Gd-Si reaction, which is reason
able because of the high mobility difference of the diffusing species.