The last decade has seen an increasing demand for smaller and more den
sely populated printed circuit boards (PCBs). This is partly due to th
e market driven need within the electronics industry of reducing the s
ize of products while concurrently enhancing their capabilities. Conse
quently, the electronics packaging industry is relying upon area array
technologies such as Ball Grid Array (BGA) and Direct Chip Attach (DC
A) as possible replacements for the traditional peripherally leaded su
rface mount packaging formats. However, since these technologies are s
till in their nascent stage, the cost benefits obtained from them need
to be quantified in an effort to aid in justifying their use. This pa
per describes a Computer Aided Cost Estimation (CAGE) system which has
been developed to justify the use of BGA/DCA devices.