Magnetic recording areal densities greater than 5 Gbit/in(2) will requ
ire magnetoresistive (MR) sensors with critical dimensions below 1.0 m
u m. The longitudinal bias scheme used for this sensor size must provi
de stable device operation and must be compatible with fine dimension
lithographic processing. A contiguous junction sensor structure with l
ongitudinal material abutted to the sensor magnetic films and with lea
d material self aligned to the longitudinal bias material can satisfy
these requirements. This is demonstrated by the fabrication and testin
g of submicron unshielded MR structures with stable transfer curves.