The structure of a magnetic rotary encoder is very simple compared wit
h an optical type and is not affected in dust and mist conditions, How
ever, a magnetic rotary encoder with an upper limit of encoder resolut
ion of 2000 pulses per revolution(ppr) per track has lower resolution
compared with an optical encoder, In this paper, a high resolution mag
netic rotary encoder with 4000 ppr per track resolution utilizing a mi
nimum number of magneto-resistive elements has been developed by using
a double interpolation method. A parameter analysis of the magnetizat
ion and the detection processes for the main magneto-resistive output
voltage using a finite element method is described.