We report an examination of the cloth-rubbing process, widely used to
effect liquid crystal alignment, from a simplified microscopic perspec
tive. We define strength of rubbing by the average applied force per r
ubbing fibre (approximately 11-22 mu N under our conditions, assuming
all fibres passing the surface make contact), and extent of rubbing by
the fraction of total surface area contacted during the process. Fibr
e-surface microscopic contact widths estimated from atomic force micro
scopy images of rubbed alignment polymer surfaces were in the range 10
-500 nm. Taking 100 nm as an average value, we show that the entire al
ignment surface may be contacted several times during a typical rubbin
g process. Fibre-surface contact shear stresses can approach the GPa r
ange, several orders of magnitude greater than the macroscopic rubbing
pressure.