The effectiveness of the digitally controlled acceleration schedule fo
r the Pratt & Whitney, Canada PT6B-36B turboshaft engine (as installed
in the Sikorsky S-76B helicopter) has been significantly improved thr
ough the use of innovative improvements in flight test methodology. Th
ese innovations have allowed the test team to optimize the engine acce
leration schedule in order to maximize the response capability of the
engine while retaining adequate installed surge margin, These innovati
ons included (1) the replacement of the production engine control micr
oprocessor with a programmable unit which provided the capability for
immediate, on-site adjustment of flight critical software, (2) in-flig
ht adjustment of critical control path gains and schedules in order to
facilitate design optimization, and (3) the use of dissimilar engine
software in the twin FADEC channels to preserve aircraft safety during
test operations. Test results indicated that an optimum balance betwe
en engine responsiveness and mandated surge margin had been achieved f
or all flight and engine operating conditions without resorting to cos
tly engine re-design.