Consistently obtaining super-resolution with scanning near-field optic
al microscopy depends almost entirely on the ability to manufacture re
producibly probes with aperture sizes smaller than 100 nm. The probe f
abrication process usually involves heating an optical fiber using a C
O2 laser and melt-drawing the glass to produce a taper. A number of va
riables ultimately define the taper shape but the actual effects these
parameters have an still not clear. In this work, the physics behind
the taper formation is examined in detail for the first time and equat
ions describing the initial taper profile and the final aperture size
are derived in terms of the experimental conditions. It is shown that
the taper shape is primarily determined by the laser spot size. The pu
lling force, although important, has a lower significance. Continuum m
echanics and Stefan's law are used to show that the aperture size is c
losely related to the radius of the fiber at the start of the hard pul
l and the fiber temperature at that time. Further comparisons of exper
imental data with the expected taper profile exposes the heating effec
t of the CO2 laser. Further analysis is given using a form of Mie theo
ry which describes the interaction of electromagnetic fields with cyli
ndrical structures. These results give many significant insights into
the fabrication process and the formation of the aperture. (C) 1996 Am
erican Institute of Physics.