In this study, swellable poly(EGDMA/HEMA) beads in the size range of 3
0-170 mu m with different size distributions were produced by suspensi
on copolymerization of ethylene glycol dimethacrylate (EGDMA) and hydr
oxyethylmethacrylate (HEMA) in aqueous media. Poly(vinyl alcohol) and
benzoyl peroxide were used as the stabilizer and the initiator. The di
luent, i.e. toluene was included in the recipe of the second group of
copolymerizations. The beads were characterized by optical microscopy,
FTIR and FTIR-DRS. Crosslinked, transparent, nonporous and swellable
(up to a swelling ratio of 31.2%) poly(EGDMA/HEMA) beads were obtained
in which there was no toluene in the recipe. While copolymerizations
with toluene provided swellable (up to a swelling ratio of 57.1%), opa
que, porous and crosslinked copolymer beads. In the polymerization (wi
thout toluene) HEMA is mainly incorporated on the outer layers (near s
urface) of the beads. In this case, increase in the EGDMA/HEMA ratio r
esulted larger beads with wider size distributions, and with lower swe
llabilities. The porosity of the dry copolymer beads were studied with
mercury pycnometric method. Incorporation of toluene within the recip
e (in the modified polymerization) caused pronounced effects both on b
ead size and swellability. Larger beads with broader size distribution
s, with higher swellabilities were obtained when the relative amount o
f toluene increased.