High chromium white irons are ferrous based alloys containing 11-30 wt
-% chromium and 1.8-3.6 wt-% carbon, with molybdenum, manganese, coppe
r, and nickel sometimes added as additional alloying elements. The mic
rostructure of these alloys typically consists of hard primary and/or
eutectic carbides in a matrix of austenite or one of its transformatio
n products. The presence of hard alloy carbides results in excellent a
brasion resistance and, consequently, these alloys are commonly used f
or materials handling in the mining and minerals processing industries
. Alloy content, solidification parameters, and thermal processing can
dramatically alter the microstructure that is produced, and this in t
urn can influence the properties and hence performance of white iron a
lloys during service. This review outlines the development of the micr
ostructure in high chromium white irons through solidification and the
rmal processing. The metallurgical effects of conventional processing
techniques are discussed, and advances in aspects such as alloying and
cryogenic treatments covered. The results of laboratory abrasion test
s are summarised, and the effect of microstructure on the wear propert
ies are discussed. The toughness and impact resistance of white cast i
rons, which are often thought to represent a limiting factor in their
use, is reviewed, with particular regard given to the effects of micro
structural constituents.