Wootz Damascus steel blades contain surface patterns produced by bands
of cementite particles which are generated in situ as the blades are
forged from small ingots. A process for making these blades has recent
ly been developed which involves making ingots in a gas-fired furnace
followed by forging to blade shapes. This study presents a series of a
dditional experiments which provide strong evidence that the mechanism
responsible for the formation of the aligned cementite bands is simil
ar to the mechanism that produces banded hypoeutectoid steels. That me
chanism attributes the selective formation of ferrite bands to microse
gregated alloying elements. The results of this study show that the ce
mentite bands will form in ultraclean hypereutectoid, steels (P and S
levels <0.003wt.%) by the addition of small amounts of the carbide-for
ming elements V, Cr, and Ti at a combined level of <0.02wt%. The resul
ts present strong evidence that the cementite bands are formed by a se
lective coarsening of cementite particles during the thermal cycling o
f the forging process. The particle coarsening is induced to occur pre
ferentially in the interdendritic regions of the alloys by the very sm
all additions of the carbide-forming elements. (C) Elsevier Science In
c., 1996