The thermomechanical response of ball-grid array assemblies during ref
low soldering is considered here. Experiments are performed to investi
gate the thermomechanical response of a representative system and the
results are used to validate a numerical model of system behavior. The
conclusions drawn from the experimental studies are used to guide dev
elopment of a process model, capable of describing more realistic BGA
soldering scenarios. Process model predictions illustrate the system's
thermomechanical response to thermal and mechanical processing condit
ions, as well as component properties. High thermal conductivity assem
blies show the greatest sensitivity to mechanical loading conditions.