The tuning of paper machine dryer section control loops represents one
of the most complex tasks facing the paper machine control engineer.
Improper tuning frequently causes substantial increases in machine dow
ntime and product moisture variation, and is often responsible for chr
onic flooding of dryers on high speed machines. Good process design an
d control strategy design are shown to be fundamental requirements for
successful tuning and control. The primary objectives are to minimize
the non-linearities inherent in the process and to develop a tuning s
trategy that will optimize dryer section performance. Computer simulat
ion can play a key role in achieving these objectives.