Paper samples, collected from the dryer sections of commercial machine
s were treated with a Hydra-Nip pre-calender. pre-calendering can incr
ease gloss by up to 5 points and reduce Parker Print-surf roughness by
up to 0.9 mu m without significant strength loss, over existing machi
ne calendering. Pre-calendering when combined with soft calendering gi
ves additional improvements in gloss and smoothness. Print quality, as
measured by print density index, increases significantly, particularl
y on the side that contacts the heated metal roll in the last nip.