Strontium barium niobate, Sr0.6Ba0.4Nb2O6 (SBN40) ceramics were prepar
ed by the mixed oxide route; specimens sintered at 1300 degrees C-1450
degrees C for 2-4 h had densities of similar to 95% theoretical. The
use of ''conventional'' conditions (1300 degrees C; similar to 200 deg
rees C below the melting temperature) gave rise to a duplex structure
comprising a mixture of small grains and abnormally large grains (in e
xcess of 100 mu m). Transmission electron microscopy studies revealed
a Nb-rich, Ba-Door phase at the grain boundaries; the low melting temp
erature of this phase caused localized liquid phase sintering. resulti
ng in abnormal gain growth. Dual-stage sintering (sintering at 1250 de
grees C for 4 h. followed by sintering at a temperature in the range 1
350 degrees C-1450 degrees C) inhibited abnormal grain growth. The use
of a fast heating rate (600 degrees C/h) and dual-stage sintering (12
50 degrees C and 1450 degrees C) yielded samples with good transparenc
y and preferential orientation along the c-direction of the tetragonal
unit cell. The dielectric properties depended sensitively on microstr
ucture. Specimens with the highest densities had the highest relative
permittivities (2400-2750); specimens with more uniform distribution o
f grain sizes had sharper dielectric maxima, A mechanism for abnormal
grain growth is proposed. (C) 1997 American Institute of Physics.