The different factors affecting the mechanism of zircon formation from
amorphous ZrO2 . SiO2 powders have been studied. It was shown that zi
rcon was formed by solid state reaction between tetragonal zirconia an
d silica (amorphous and cristobalite). The previously suggested Hedval
l effect associated with the crystallization of amorphous silica into
cristobalite did not play any role in this reaction. A high degree of
Si-Zr mixing in the starting amorphous powders did not affect the mech
anism of zircon formation, but speeded up the reaction rate due to the
small particle size of the zirconia and silica particles segregated p
reviously to zircon formation. It was also found that the formation re
action was retarded by the presence of carbonaceous species coming fro
m the alkoxide precursors, which were probably retained at grain bound
aries after calcination, acting as a diffusion barrier. These factors
can explain the observed differences in the temperatures of zircon for
mation previously reported.