Automatic defect classification (ADC) enables efficient process monito
ring and enhances the diagnosis of process problems. ADC, which reduce
s large volumes of defect data to concise statements of process status
, may be implemented both on-line (tightly coupled to a defect detecto
r) and off-line (connected to a defect review tool). Although, strictl
y speaking, ADC is simply the automation of manual defect classificati
on, it must be fully integrated with defect detection and analysis sys
tems in order to realize the full benefit. An on-line implementation o
f ADC has been in operation in a research fab at Motorola Advanced Pro
ducts Research and Development Lab (APRDL) for more than a year, and h
as greatly surpassed the speed and consistent accuracy capabilities of
manual methods.