When manufacturing processes have a tendency to deteriorate over time
and begin producing defective products, there is always a trade-off be
tween the cost and/or rework time that is associated with such defecti
ves and the amount of time that is spent inspecting and restoring the
process. Although a considerable amount of attention has been devoted
to this trade-off as it is found in high-volume, repetitive manufactur
ing, we study it in a job shop environment. In particular, we study th
e way in which inter-job setups affect the inspection policy. After mo
deling the problem as one of maximizing the throughput of defective-fr
ee jobs, we describe a simple algorithm which identifies optimal inspe
ction intervals.