The influence of thermal stresses on the mechanical properties of ther
mal-shocked Nicalon SiC fibre/Pyrex composites has been analysed by co
nsidering the effect of thermal-mismatch stress on the mechanical prop
erties of composite constituents. The thermal-mismatch stresses develo
ped between devitrified cristobalite, and fibre and glass matrix were
calculated using the values of material parameters obtained from exper
iment. This shows that the high thermal mismatch stresses originating
from larger coefficient of thermal expansion of devitrified cristobali
te extended the preexisting matrix crack, and caused fibre debonding.
Thus, the reductions in the modulus and the interfacial stress of ther
mal-shocked composites in comparison with those of as-fabricated compo
sites resulted from the matrix devitrification. The lower proportional
limit of thermal-shocked composite was attributed to the lower interf
acial stress and larger pre-existing cracks compared with those of as-
fabricated composite, The reduction in ultimate strength of thermal-sh
ocked composite was correlated with the decreases of fiber hardness an
d interfacial stress.