Objectives-To study individual effects on pulmonary function of exposu
re to hard metal including cobalt. Methods-All of the workers in a har
d metal company (583 men and 120 women) were examined for smoking, res
piratory symptoms, ventilatory function, occupational history of expos
ure to hard metal, and present exposure to airborne cobalt. The ventil
atory function indices (forced vital capacity (FVC), forced expiratory
volume in one second (FEV(1)), forced expiratory volume in one second
per cent (FEV(1)%), peak expiratory flow (PEF), mid-maximal flow (MMF
), forced expiratory flow at 50% vital capacity (V-50), forced expirat
ory flow at 25% vital capacity (V-25)) were standardised for height an
d age and expressed as a percentage of predicted values. Results-Two w
ay analysis of variance of indices of ventilatory function showed that
an interaction of hard metal exposure and smoking decreased %V-50 for
both men and women. Among the currently exposed men, those with asthm
atic symptoms (defined as reversible dispnoea with wheeze) had signifi
cantly lower %FVC, %FEV(1)%, %PEF, %MMF, %V-50, and %V-25 than did wor
kers without asthma. The ventilatory disfunction did not differ betwee
n exposed and nonexposed workers with asthmatic symptoms. Even among t
he men without asthmatic symptoms, %V-50 was significantly lowered by
the interaction of hard metal exposure and smoking. The multilinear re
gression analysis of indices of ventilatory function for all of the su
bjects on sex, smoking (Brinkman index), exposure to hard metal, and a
sthmatic symptoms showed that asthmatic symptoms and smoking had signi
ficant effects on all variables and that the decrease in %V-25 was ass
ociated with hard metal exposure. In the currently exposed and non-exp
osed workers, multilinear regression analysis applying indices for cob
alt exposure (mean cobalt concentration, duration of exposure, and cum
ulative dose) showed that not only asthmatic symptoms or smoking but a
lso duration of exposure had significant decreasing effects on %FVC, %
MMF, and %V-25. Conclusions-Occupational exposure to hard metal probab
ly causes impairment of ventilatory function in a dose dependent manne
r.