The manufacture of glass is an energy intensive process. In a recent s
urvey carried out for the Energy Efficiency Office((1)) actual melting
energies ranged from 4.0 to 11.2 GJ/tonne. This compares to a theoret
ical minimum melting energy requirement of 2.5 GJ/tonne The cost of ca
pital equipment for melting is also large. This paper describes the ou
tcome of work carried out to reduce the specific energy used for the m
elting of glass and which might also lead to the use of smaller furnac
es with lower capital, running and rebuild costs.