The permeation rates of He, H-2, CO2, N-2 and O-2, are reported for a
series of miscible polysulfone-polyimide (PSF-PI) blend membranes synt
hesized in our laboratory. For gases which do not interact with the po
lymer matrix (such as He, H-2, N-2 and O-2), gas permeabilities in the
miscible blends vary monotonically between those of the pure polymers
and can be described by simple mixture equations. In the case of CO2,
which interacts with PI, blend permeabilities decrease somewhat, comp
ared to pure PSF and PI. This, however, is accompanied by a two-fold i
mprovement in the critical pressures of plasticization vs. polyimide.
Permselectivities of CO2/N-2 and H-2/CO2 in the blends deviate from mi
xing theory predictions, in contrast to selectivities of gas pairs whi
ch do not interact with PI. Differential scanning calorimetry measurem
ents of pure and PSF/PI blend membranes show one unique glass transiti
on temperature, supporting the miscible character of the PSF/PI mixtur
e. Optical micrographs of the blend membranes clearly indicate perfect
homogenization and no phase separation. Frequency shifts and absorpti
on intensity changes in the FTIR spectra of the blends, as compared wi
th those of the pure polymers, indicate mixing at the molecular level.
This compatibility in mixing PSF and PI, results essentially in a new
blend polymer material, suitable for the preparation of gas separatio
n membranes. Such membranes combine satisfactory gas permeation proper
ties, reduced cost, advanced resistance to harsh chemical and temperat
ure environments, and improved tolerance to plasticizing gases.