In this letter, we describe the formation and ultralow friction mechan
isms of a surface film on boron carbide (B4C). This film results from
sequential reactions between B4C and oxygen and between the resulting
boron oxide (B2O3) and moisture; it can afford friction coefficients o
f 0.03 to 0.05 to sliding steel surfaces. At temperatures above 600 de
grees C, B4C undergoes oxidation and forms a layer of boron oxide (B2O
3) in the upper surface. During cooling to room temperature, the B2O3
reacts with moisture in the air to form a secondary him, boric acid (H
3BO3) The sliding friction coefficient of 440C steel balls against thi
s film is 0.04, compared to 0.7 against the bare B4C surfaces. Mechani
stically, we propose that the ultralow friction behavior of the heat-t
reated B4C surface is due mainly to the layered-crystal structure of t
he H3BO3 film that forms on the sliding surface. (C) 1996 American Ins
titute of Physics.