Polypyrrole-polypropylene conducting polymer composite films with good
mechanical properties and high electrical conductivity were prepared
using a two-direction permeation/diffusion polymerization method. The
oxidant used was iron(III) chloride. Polypropylene microporous films p
repared by the biaxial stretching technique were used as the matrix ma
terial. The maximum conductivity of these composite films, 6.0 S cm(-1
), is of the same order of magnitude as that of pure polypyrrole, 4.5
S cm(-1), which was synthesized by chemical oxidation of pyrrole monom
er in aqueous solution. The composite films exhibit quite uniform mech
anical properties in the film plane. Youngs modulus is in the range 0.
4-0.8 GPa, tensile strength 40-85 MPa and elongation at break 90-200%,
maintaining the mechanical properties of polypropylene in the composi
te. Polymerization conditions, including reaction time, reaction tempe
rature and concentrations of the pyrrole and FeCl3 solutions, have a g
reat influence on the structure and properties of the composite films.
The structure of the conducting polymer in the composite films was ch
aracterized by X-ray photoelectron spectroscopy and the surface morpho
logy of the films was investigated using scanning electron microscopy.
Two kinds of surface structure were observed, one is a loose particle
structure and the other is a compacted surface structure.