In the fall of 1990, the Boise Cascade mill in International Falls, MN
, carried out a millwide modernization project. One critical element o
f the project was the upgrade of their recovery boiler. As a result of
the recovery boiler upgrade, the mill was required to obtain a preven
tion of significant deterioration (PSD) air permit. A best available c
ontrol technology (BACT) assessment was performed as a requirement of
the PSD regulations. Ultimately, a number of more stringent air pollut
ion emission limits were established for the boiler, and a continuous
emissions monitoring system (CEMS) was purchased and installed to repo
rt daily results to the Minnesota Pollution Control Agency. This paper
describes our efforets to achieve increased firing capacity in the mi
ll's recovery boiler while meeting more severe air emissions regulatio
ns. We will show that each of the emissions limits, including CO, SO2,
NO(x), TRS, and opacity, are met by the upgraded boiler, while achiev
ing an increase in firing capacity over pre-upgrade levels of up to 40
%.