Changes of the relative importance of intradiffusion on USY zeolite cr
ystals were studied as a way of affecting selectivity of catalytic cra
cking reactions. Zeolite crystals were synthesized (Si/Al = 2.4), acti
vated and stabilized using ion exchange and steam calcination to obtai
n USSY (Ultra Stable Submicron Y) zeolites. After the activation the z
eolites were pelletized (45-60 mu m particles). USSYs were tested in a
novel Riser Simulator. Results obtained show that total aromatics (BT
X), benzene, C-4 olefins, and coke were significantly affected with th
e change of zeolite crystal sizes. Gasolines produced with USSY zeolit
es contain less aromatics and particularly lower benzene levels. Exper
imental results were analyzed with a model including several lumps: un
converted gas oil, gasoline, light gases, and coke. This model also ac
counts for catalyst deactivation as a function of coke on catalyst. Va
rious kinetic parameters were determined with their corresponding span
s for the 95% level of confidence.