Objectives. A simple test method was developed to determine the coeffi
cient of thermal expansion of prevailing restorative resin composites
and to study the transient behavior as a function of temperature and r
epeated thermocycles. Methods. Strain gauges were used to determine th
e thermal expansion for seven commonly used restorative resin composit
es by measuring the instantaneous strain along with temperature change
. The temperature was measured by means of a thermocouple, the tip of
which was embedded in the composite.The differences among the test gro
ups were analyzed using ANOVA, followed by Scheffe's multiple comparis
ons test. Results. The coefficient of thermal expansion determined for
the composites tested was: 22.5 +/- 1.4 x 10(-6)/degrees C (Z-100), 2
3.5 +/- 1.4 x 10(-6)/degrees C (P-50), 32.6 +/- 1.6 x 10(-6)/degrees C
(Herculite XR), 34.1 +/- 1.8 x 10(-6)/degrees C (APH): 35.4 +/- 1.4 x
10(-6)/degrees C (Conquest), 41.6 +/- 1.5 x 10(-6)/degrees C (Silux P
lus), 44.7 +/- 1.2 x 10(-6)/degrees C (Heliomolar). The coefficient wa
s almost linear in the considered temperature range (26-75 degrees C)
for ail composites (r > 0.99) and decreased with each consecutive ther
mocycle (p < 0.1). Significance. Thermally induced loads. introduced i
nto restored teeth by the mismatch of the coefficient of thermal expan
sion of the tooth and the restorative material, may be related to micr
oleakage and wear problems. A highly filled hybrid composite such as Z
-100 had a coefficient of thermal expansion closest to that of the too
th crown, confirming other studies which demonstrated the benefits of
high filler loading in matching the properties of the dental hard tiss
ues.