Fracture mode dependence on the material structure is applied to chara
cterize the fracture toughness of iron-based powder material. The poro
sity parameter is varied to exhibit the change in the observed fractur
e mechanism and hence the fracture toughness of powder materials. Usef
ul information is obtained to enhance the production technology in ter
ms of porosity content and inter-particle contacts. The proposed simul
ation procedure provides data that are in good agreement with experime
nts and makes it possible to predict the mechanical behavior of powder
materials with different structures. Complex dependence of fracture t
oughness on the porosity of powder materials is reflected by competing
microfracture mechanisms and inherent peculiar behavior of the compac
ting powder.