The thermal stability of silicide on polycrystalline Si (poly-Si) has
been investigated. At elevated temperatures, the silicide/poly-Si laye
red structure becomes morphologically unstable, because of the grain g
rowth of poly-Si. The driving force for the high temperature instabili
ty is the reduction of the grain boundary energy and surface energy of
the poly-Si. In situ stress measurement shows that the grain growth i
s accompanied by a decrease in the compressive stress of as-deposited
poly-Si. A change in crystallographic texture from (110) to (111) is a
lso observed during the grain growth, indicating a process similar to
that of secondary grain growth. A study of the grain growth kinetics s
hows that the grain growth of poly-Si is enhanced by fast diffusion in
the silicide, but is not rate limited by the diffusion of the dominan
t diffusion species in the silicide. A strong correlation is found bet
ween the onset temperature for plastic deformation in the silicide and
that of the grain growth in poly-Si.