Blends of polysulfone (PSu) with a liquid crystalline copolyester (Vec
tra-A950; VA) have been prepared by melt mixing. Their morphology has
been studied by scanning electron microscopy (SEM). Either blend speci
mens as obtained from the melt mixing or fibers drawn from the melt we
re used for the SEM analysis. Further information on the morphology of
the blends was gained by extraction of the PSu phase with methylene c
hloride. Preliminary theological characterization of the blends was ma
de by measuring the viscosity curves at 290 and 300 degrees C, with a
capillary viscometer having a die of 1 mm diameter and L/D = 40. Final
ly, an attempt at improving the phase compatibility was made by synthe
sizing a copolyester, having the same structure of commercial VA, in t
he presence of preformed PSu and using the product as a possible compa
tibilizer. It was demonstrated that the blends are composed of two imm
iscible phases showing poor adhesion. The LCP droplets could, neverthe
less, be deformed into oriented fibrils under elongational flow condit
ions. The LCP particles were shown to coalesce into large domains, and
to migrate toward the outer layer of, e.g., extruded rods, under the
influence of appropriate flow conditions, thus showing that there is a
strong mutual influence between morphology and theology of these mate
rials. (C) 1995 John Wiley and Sons, Inc.