The structural characteristics of a commercial high velocity oxyfuel t
hermal spraying powder containing chromium carbides and a Ni-Cr metall
ic matrix have been determined using a variety of experimental techniq
ues including X-ray diffraction, SEM, and electron probe microanalysis
. The powders were prepared in such a way that a liquid phase was form
ed. In some cases the liquid phase surrounded the original carbides bu
t in other cases the liquid did not surround the carbide particles, gi
ving rise to a mixture of both spherical and irregular granules. Apart
from the original Cr3C2, secondary Cr3C2 has been found together with
Cr7C3 and Cr23C6 with some nickel replacement for chromium in these c
arbides. The results have been interpreted in relation to the C-Cr equ
ilibrium diagram with appropriate modifications for the presence of ni
ckel.