Controlling the transition of metal armatures to hybrid armatures is e
ssential for the design of reliable transitioning armatures and launch
packages. The basic physics of transition must be understood to contr
ol transition. Railgun tests are inadequate to understand the basic ph
enomena of transition. They have many uncontrolled parameters. Bench-t
ype experiments where all operating parameters can be controlled are n
eeded to understand basic transition phenomena. We designed a pin-on-d
isk experiment and measured the contact voltage drop across arcing con
tacts. The tests were conducted with current densities similar to rail
gun current densities. We also varied the are gap and velocity. We fou
nd that arcing contact voltage for an aluminum contactor on a copper d
isk is about 40 V and concluded that when the muzzle voltage in a rail
gun test with a metal armature is greater than 40 V, one side of the m
etal armature must have transitioned to a hybrid. In this paper, we de
scribe the experiment, the measurement technique, and present the resu
lts of the experiment.