The flow of heated dense plasma obtained in the discharge region of an
electrothermal launcher can be used for acceleration of powder materi
al particles. After being accelerated and heated in the plasma flow, p
articles impact substrates and produce coatings with strong adhesion a
nd low porosity. An electrothermal launcher system which includes a di
scharge unit, a discharge initiation unit, and a powder injector was c
onstructed. A theoretical model of the launcher based on one-dimension
al nonstationary hydrodynamic analysis of plasma flows was developed.
Relationships among the major output parameters (the plasma flow densi
ty, velocity, temperature, the particle velocity) on the parameters of
the power supply system, the geometrical dimensions of the discharge
gap, and the barrel are examined. The construction of accelerator elem
ents such as the discharge initiation element which provide a possibil
ity of repetitive operation, is described. Experimental results on the
plasma flow velocity, the flow pressure upon substrates, plasma tempe
rature and powder particle velocity, are presented. Coatings made from
metal and nonmetal powders, including diamond powder an metal and non
metal substrates, were obtained.