We present an overview of the engineering design and empirical perform
ance of four stressed-lap polishing tools developed at the University
of Arizona. Descriptions of the electromechanical actuators, servo sys
tems, computer interfacing, and attachment of the lap to the polishing
machine are provided. The empirical performance of a representative t
ool is discussed in terms of accuracy, repeatability and hysteresis. F
inally, we estimate the statistical likelihood of aluminum lap-plate f
ailure through a metal-fatigue analysis for a worst-case stress-cyclin
g situation.