Pentanes tend to be considered as long-term alternative blowing agents
for rigid polyurethane foams. They are environmentally friendly, non-
toxic and economically feasible. A major drawback of the use of pentan
es is their flammability and their relatively high thermal conductivit
y, compared to CFC-11. As pentane processing techniques have improved
considerably, safety can now be insured at a reasonable price. In this
paper the overall performance of pentane blow laminates in terms of p
rocessing, insulation value, mechanical properties and flammability is
demonstrated. The ageing characteristics are compared to those of CFC
-11 blown foams. The low vapour pressure of both n-pentane and cyclope
ntane is shown to induce condensation effects. The consequences of con
densation in terms of thermal conductivity and dimensional stability a
re discussed. The problem of pentane solubility in the polymer matrix
and its influence on the long-term foam performance is addressed. Poss
ible solutions are presented.