The corrosion resistance of hard coatings depends on pinhole defects.
Many attempts to reduce them have been made but the corrosion problem
could not be eliminated completely. An alternative way to achieve bett
er corrosion resistance is to introduce a corrosion-resistant metallic
interlayer between the substrate and the hard coating. Potentiodynami
c methods have been used to investigate the corrosion protection value
of various hybrid coatings systems. Combinations of electrochemically
deposited (ECD) hard chromium and electroless nickel interlayers with
titanium nitride and chromium nitride coatings produced by are-physic
al vapour deposition have been tested. Anodic polarization curves show
that the corrosion behaviour is strongly interconnected with the micr
odefects present in the coatings. Because its structure shows many def
ects in the form of pinholes and droplets even in combination with int
erlayers the corrosion behaviour of TiN is unsatisfactory, Compared to
TiN, CrN exhibits better corrosion resistance mainly in combination w
ith ECD nickel as an interlayer.