Accurate prediction of TiSi2 transformation requires test structures w
ith small silicided surface areas. To evaluate the area dependence of
the C49 to C54 transformation, a new monitor was developed with minima
l silicide surface area. Small area structures were found to exhibit a
bimodal resistance distribution that was nearly insensitive to proces
s transformation conditions. Starvation for C54 nucleation sites resul
ted in a high frequency of non-transformation even at high annealing t
emperatures. Transmission electron microscopy analysis showed that the
Ti silicide in these structures is either C49 or C54 phase, with litt
le or no mixed phases present. A cooperative C54 nucleation mechanism
is proposed to explain this phenomena. The presence of small quantitie
s of a molybdenum impurity such as molybdenum during silicide formatio
n has been found to increase the availability of C54 forming nuclei by
two orders of magnitude. The molybdenum acts as a catalyst and does n
ot require interface mixing or the creation of an amorphous Si layer t
o enhance nucleation The addition of molybdenum has been demonstrated
to eliminate the bimodal resistance distribution.