Amine-terminated poly(dimethylsiloxanes) (ATPDMS) were used to improve
the toughness of a cresol-formaldehyde novolac epoxy resin cured with
a phenolic novolac resin for electronic encapsulation application. Th
e effect of molecular weight of amine-terminated polysiloxanes on the
phase separation of the resultant elastomers from epoxy matrix were in
vestigated. Mechanical and dynamic viscoelastic properties of siloxane
-modified epoxy networks were also studied. The dispersed silicone rub
bers effectively improve the toughness of cured epoxy resins by reduci
ng the coefficient of thermal expansion and flexural modulus, while th
e glass transition temperature was hardly depressed. Electronic device
s encapsulated with the dispersed silicone rubber-modified epoxy moldi
ng compounds have exhibited excellent resistance to the thermal shock
cycling test and have resulted in an extended device use life.