This work describes the first application of a non-invasive capacitanc
e tomographic technique to monitoring the behaviour of industrial-scal
e pneumatic conveyors. Dynamic images of the solids distribution withi
n a pipe have captured the movement of slugs in dense-phase solids con
veying, and the presence of saltation in dilute-phase conveying. It ha
s also been possible to acquire images downstream of a pipe bend and t
o use this information to establish a suitable location for obtaining
a representative sample of a material stream. The information provided
by cross-sectional images facilitates the validation of theoretical m
odels and ultimately will allow improved design as the sensitivity and
resolution of the technique are enhanced. A study of particle (sea sa
lt) attrition is reported using a conveying line 32 m in length. It is
demonstrated that particle breakage can be described as a function of
the conveying velocity and solids-gas loading factor. Particle breaka
ge is described in terms of the mass-specific surface area, and is see
n to increase with conveying velocity. Particle breakage rates are fou
nd to be inversely related to the solids loading factor.