Patents and other literature on recycling post-consumer plastics from
various sources (e.g., municipal solid waste) indicate that unit opera
tions common to minerals processing have been seriously considered at
various times. A review of the available literature and statistics on
recoverable plastics reveals that only 2.4 percent is recycled. This a
rticle presents a flowsheet that we developed and tested in a bench-sc
ale pilot plant. It shows that a combination of mineral processing tec
hniques, including comminution, heavy media separation, and flotation,
can be successfully adapted to the recycling of post-consumer plastic
s. The gamma potation process, which operates on the basis of solution
surface tension control to facilitate the separation of inherently hy
drophobic solids, combined with the alkali-treatment of a mixed polyvi
nal chloride-polyethylene terephthalate feedstock generates clean poly
mer concentrates at high recoveries.