The need for high heat load optics has its origin in high-energy laser
systems designed in the 1970s and 1980s. The advancement of these sys
tems to shorter wavelengths and higher flux levels and the inclusion o
f aspheric surfaces provided the early impetus for developing optics w
ith advanced internal heat exchanger designs and for improved processe
s for polishing and testing associated optical surfaces. Today this te
chnology continues to evolve for use in third-generation synchrotron b
eamlines, an emerging scientific application offering far-reaching imp
lications for materials research, pharmaceutical development, micromac
hining, and integrated circuits. Components for these applications req
uire grazing incidence optical prescriptions and special polishing tec
hniques, often leading to the construction of new equipment and the de
velopment of suitable polishing processes and optical test procedures.
An overview is provided of the advancing state of polishing and testi
ng techniques supporting a developing class of high heat load optical
components characterized by rigorous slope error tolerances and demand
ing surface roughness specifications.