Direct reaction of elemental silicon with a mixture of chloroform and
hydrogen chloride has been studied in the presence of a copper catalys
t using a stirred reactor equipped with a spiral band agitator at vari
ous temperatures from 280 to 340 degrees C. Tris(chlorosilyl)methanes
1a-e with Si-H bonds were obtained as the major products along with by
products of bis(chlorosilyl)methanes, derived from the reaction of sil
icon with methylene chloride formed by the decomposition of chloroform
, and trichlorosilane and tetrachlorosilane produced from the reaction
of elemental silicon with hydrogen chloride. The decomposition of chl
oroform was suppressed and the production of polymeric carbosilanes re
duced by adding hydrogen chloride to chloroform. The deactivation prob
lem of elemental silicon due to the decomposition of chloroform and po
lycarbosilanes was eliminated. Cadmium was a good promoter for the rea
ction, while zinc was found to be an inhibitor for this particular rea
ction.