Effects of Cu-ZSM-5 catalyst preparation on the activity of ''over-exc
hanged'' copper for NO decomposition are reported. The Cu-ZSM-5 cataly
sts were prepared by incorporating Cu2+ cations into ZSM-5 zeolites fr
om an aqueous cupric acetate solution adjusted to different pH values
by adding either acetic anhydride or aqueous ammonia in the solution.
The Cu2+ exchange levels increased with increasing pH level. STEM/EDX
analysis identified CuO particles (5-6 nn) on the zeolite surface for
the materials exchanged at pH > 6. Conversion and kinetics measurement
s of NO decomposition to N-2 over these catalysts showed that the ''ov
er-exchanged'' copper was not active. Short-time wash with aqueous amm
onia removed this copper. The catalyst activity correlated very well w
ith the amount of copper remaining in the ZSM-5 channels.