A thermogravimetric analyzer is used to study the synthesis of TiN fro
m Ti powder over a wide range of temperature, conversion and heating r
ate, and for two Ti precursor powders with different morphologies. Con
versions to TiN up to 99% are obtained with negligible oxygen contamin
ation. Nonisothermal initial rate and isothermal data are used in a no
nlinear least-squares minimization to determine the most appropriate r
ate law. The logarithmic rate law offers an excellent agreement betwee
n the experimental and calculated conversions to TiN and can predict a
fter-burning, which is an important experimentally observed phenomenon
. Due to the form of the logarithmic rate law, the observed activation
energy is a function of effective particle size, extent of conversion
, and temperature even when the intrinsic activation energy remains co
nstant. This aspect explains discrepancies among activation energies o
btained in previous studies. The frequently used sedimentation particl
e size is a poor measure of the powder reactivity. The BET surface are
a indicates the powder reactivity much better.