In this paper, neat PEEK, PEEK-8%PTFE and PEEK-10%PTFE-10%graphite-10%
carbon fibre have been treated by plasma to improve their tribologica
l behaviour. The treatment gas was argon, and five different treatment
parameters were selected. The range of plasma treatment time was 1.0-
5.0 min, the range of voltage was 0.8-1.3 kV. Tribological experiments
of sliding PEEK and its composites against a steel ring showed that t
he sliding friction coefficient mu and the specific wear rate w(s) dec
reased significantly, especially for the PEEK/steel rubbing pair. The
mean friction coefficient <(mu)over bar>. dropped from 0.42 to 0.23 an
d the mean specific wear rate <(Ws)over bar> dropped from approximate
to 10(-5) to approximate to 10(-6) (mm(3) N-1 m(-1)), i.e. a one order
of magnitude decrease. It is also shown that mu and w(s) for differen
t plasma treatments have different values. In general, a certain type
of plasma treatment has been found to have the best results for all th
ree specimens. The highest selected voltage of the equipment was 1.3 k
V and the shortest treatment time was 1.0 min for this treatment. With
scanning electron microscopy of polymeric wear debris it has been fou
nd that the wear mechanisms were different for treated and untreated s
pecimens. Fourier transform reflection IR spectroscopic analysis of wo
rn pin surfaces showed that the thermal degradations for treated and u
ntreated specimens were also different. Differential scanning calorime
try analysis of worn pin top sections also showed that the crystallini
ty for treated specimen was smaller than that for untreated specimen.
It is concluded that the improvement of tribological behaviour of PEEK
and its composites after plasma surface treatment is due to cross-lin
king of PEEK and improvement of the interface strength of carbon fibre
reinforced PEEK composites. The plasma treatment for polymers and the
ir composites has potential application prospects.