Tool flank wear during turning is monitored through artificial neural
networks of which the input consists of the AR coefficients representi
ng the power spectrum of cutting force and some other parameters. The
order of AR model is effectively determined by AIC. The monitored and
measured flank wear agree very well. The flank wear rate monitored is
further used to adaptively revise the characteristic constants of a we
ar equation, by which the wear rate after the change of cutting condit
ions is predicted and the optimum conditions are finally selected for
a case study.