Ultra-high conversions required in ''ppm reactions'' may result in a b
reakdown of the simple Langmuir approach for formulating reaction kine
tics. Micro-kinetic analysis may provide a consistent basis for kineti
c expressions covering a wide range of gas compositions. The impact of
mass transfer restrictions changes in a complex way as concentrations
approach zero, but the analysis of first-order reactions remains simp
le, Better knowledge of fluid mechanics is important in controlling ma
ldistribution of flows and mixing of reactants. These aspects are illu
strated by examples including selective catalytic reduction of NOx, ca
talytic oxidation, and methanation in ammonia plants.