A one-dimensional flow model for non-Newtonian liquids inside a dual-c
avity slot die is presented. The model is capable of analyzing slot di
es of any cavity shape, cavity taper, slot-length variations, and slot
-gap variations. The proposed model incorporates a truncated-power-law
model for the viscosity of non-Newtonian liquids. According to flow m
odels with power-law approximation for liquid viscosity, the distribut
ion of a non-Newtonian liquid through a slot die depends on the slot R
eynolds number only. With our model, we find that the zero shear visco
sity and the relaxation time of a non-Newtonian liquid have large effe
cts on its distribution. For non-Newtonian liquids which are expected
to experience shear-thinning over portion of a slot die, it is conclud
ed that a flow model with a truncated-power-law approximation for liqu
id viscosity be used to predict the liquid distribution from the die.