A Ti-6Al-4V-1B-0.5Y (wt %) alloy has been prepared by consolidation of
the melt-spun alloy fibres. The microstructures of the melt-spun fibr
e and the consolidated alloy were examined by different techniques. It
was found that in the consolidated alloy, titanium boride and yttrium
oxide particles have a refined particle size and a uniform distributi
on in the alpha(+ beta) matrix compared with the microstructure of the
same alloy obtained by conventional ingot metallurgy. The boride phas
e in the consolidated alloy mainly has a needle-shaped morphology and
has been identified by electron diffraction to be orthorhombic TiB wit
h a B27 structure, while the yttrium oxide has a cuboidal morphology a
nd has been identified as bcc Y2O3. Detailed TEM examination also reve
aled that yttriumaddition has a strong influence on the TiB morphology
by comparing the microstructures of Ti-GAl-4V-1B alloys with and with
out yttrium addition. Under similar processing conditions, the TiB pha
se in the consolidated alloys without yttrium addition mainly has a ne
arly equiaxed morphology with a finer particle size, while the TiB pha
se in the consolidated al toy with yttrium addition will mainly have a
needle-shaped morphology. This effect of yttrium addition on the TiB
morphology has been discussed in terms of heterogeneous nucleation and
the reduced undercooling.