The rheological behaviour of an alumina injection moulding suspension
was studied. A capillary rheometer allowing working under accurate inj
ection moulding conditions has been developed. The main result concern
s the observed slip phenomenon. It was shown that wall slip is reinfor
ced with higher temperatures and decreasing shear rates. An attempt wa
s made to correlate the results of the rheological study with the emer
gence of injection moulding defects. Normal filling was observed at lo
w temperature, but solid jetting appeared under high temperatures and
low shear rates. This unusual behaviour is a consequence of the wall s
lip mechanism. At low temperatures, when no slip was detected on rheol
ogical measurement, a steady front flow takes place. At higher tempera
tures, wall slip is favoured to shearing and unsteady front flow is ob
tained. (C) 1996 Published by Elsevier Science Limited.