This paper describes etching of polycrystalline diamond films by react
ive ion etching (RIE) in an O-2 plasma. The RIE patterned films showed
anisotropic etching profiles. During RIE, columnar structures were cr
eated on the etched surface., Changes in r.f. power and total pressure
had no influence on the formation of columns, nor had changes in film
resistivities due to different diborane concentrations during him dep
osition. However, if SF6 was added to the O-2 plasma the formation of
columns could be suppressed. In this case the silicon substrate was al
so attacked. X-ray photoelectron spectroscopy analysis of a film etche
d in O-2 showed that aluminum and fluorine from the reactor walls depo
sited onto the film during etching could play a role in the formation
of the columns.